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The Old-School Kawasaki That’s Still In Production After 30 Years Is The KLR650

198autodeals_g25rua by 198autodeals_g25rua
August 10, 2025
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The Old-School Kawasaki That’s Still In Production After 30 Years Is The KLR650
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Thirty years can be a long time, or a blink of an eye. It all depends on perspective. That time period means nothing to a Greenland shark, but for us, our existence will be made or broken in that period of time. We’ve even managed to change the environment significantly in three decades. Technology moves in a much faster cycle, and thirty years is an absolute eternity. You will probably go through five or six generations of a product in thirty years.

However, not all products are born equal. Some, like the crocodile, seem to have been engineered to perfection right from the start and see no need to evolve any further. These motorcycles keep going, while they keep putting smiles on owners’ and riders’ faces. Here is one such dual-sport product that hasn’t seen fit to bow down to the demands of time. This is the old-school Kawasaki that’s still in production after thirty years.

To give you the most up-to-date and accurate information possible, the data used to compile this article was sourced from authoritative sources such as Kawasaki Motorcycles.

The Kawasaki KLR650 Is The Old-School Kawasaki That’s Still In Production After 30 Years

Price: $6,899

Green 2023 Kawasaki KLR650 near the lake

Felix Mizioznikov Via Shutterstock

The KLR650 debuted in 1987, nearly four decades ago, and was a replacement for the KLR600. It was a simple motorcycle back then, with an air-cooled, carbureted thumper to power it, a five-speed gearbox, chain drive, and long-travel suspension. It didn’t make headlining power, and it wasn’t the lightest bike that you could have to go off-road with. However, what it was, was reliable. As long as you weren’t in a tearing hurry, the KLR650 could get you there and back twice over without breaking into a sweat.

Green 2023 Kawasaki KLR650 S tearing up a trail

Kawasaki

This reliability has been the calling card of the KLR since its inception – it is built for hard use, and even abuse, and it will simply refuse to give up. It is so reliable that even the US military decided to start using KLRs. When an organization that has Humvees and battle tanks at its disposal decides to use a product like this, there can be no higher certificate of validation!

The KLR650 doesn’t pretend to be something it isn’t (although it does a convincing impression of an adventure bike), and this feature is what makes it loved by its audience. The audience for it also knows what it is getting for the money, and is happy with the value delivered. That is why the KLR650 has survived with minimal changes for so long, and this is what has kept the KLR in production after thirty years.

What Makes The Kawasaki KLR650 Special

  • Simple, reliable product.
  • Seat height is reasonable for a full-size dual sport.
  • Aftermarket support.
  • Enough modernity to keep up with emissions and safety.

Kawasaki KLR650 Engine: Ol’ Reliable

FI Introduced In 2022

Yellow 2023 Kawasaki KLR650 Traveler on a trail

Kawasaki

The KLR650’s initial debut had it running carburetion. It was always liquid-cooled, which helped the reliability. In 2008, the engine got dual counterbalancers to reduce vibration. The third and current generation got fuel injection in 2022, so as far as improvements go, it has caught up to the current levels required. There is nothing fancy here – a simple cable throttle, a five-speed gearbox, and a final chain drive complete the driveline. You will not find traction control, ride modes, or any other fancy electronics, which is why the KLR doesn’t break. And if it does, it is extremely easy to repair.

Truth be told, the gearbox could have used a sixth speed, both for better highway running as well as better performance. For all the torque it generates, this is a relatively heavy motorcycle for a thumper, so the power-to-weight ratio isn’t as good as one would like. Still, that isn’t its purpose, so owners are happy with it.

Kawasaki KLR650 Engine Specifications

Engine Configuration

Single cylinder, liquid cooled, DOHC, 4 valves per cylinder

Displacement

652 cc

Bore x Stroke

100 x 83 mm

Compression Ratio

9.8:1

Power

38.5 HP @ 6,000 RPM

Torque

39.1 LB-FT @ 4,500 RPM

Fuel System

Electronic fuel injection

Transmission

5-speed wide-ratio manual transmission

Final Drive

Chain drive

Kawasaki KLR650 Chassis: Simple, Effective

Rear Shock Has Damping Adjustment

2023 Kawasaki KLR650 Yellow cruising on the road

Kawasaki

The KLR650 has a chassis that is rooted firmly in off-road intent. It is a steel semi-double cradle frame, which allows for engine protection while adding a little extra weight. The suspension couldn’t be simpler if it tried; regular telescopic forks with no adjustment at the front, and the rear monoshock has preload and rebound damping adjustment. The brakes consist of a disc at each end – a 300 mm disc with a two-piston floating caliper at the front, and a 240 mm disc with a single-piston caliper at the rear.

The 2022 update added ABS to the KLR, but oddly enough, Kawasaki hasn’t added a way to switch off the ABS, not even at the rear wheel, which seems like a pretty big oversight for a bike that is supposed to do a lot of riding off-road. The spoke wheels have a 21/17 inch diameter, and on/off-road tires fitted.

Kawasaki KLR650 Chassis Specs And Dimensions

Chassis

Tubular steel semi-double cradle frame

Front Suspension

41 mm telescopic forks, 7.9 inches travel

Rear Suspension

Uni-Trak single shock, adjustable preload and rebound damping; 8.0 inches travel

Front Tire And Wheel

90/90 21

Rear Tire And Wheel

130/80 17

Front Brakes

300 mm disc, two-piston floating caliper

Rear Brakes

240 mm disc with single piston caliper

Fuel Tank Capacity

6.1 gallons

Length/Width/Height

89.8/38.2/57.3 inches

Wheelbase

60.6 inches

Rake

30 degrees

Trail

4.8 inches

Seat Height

34.3 inches

Ground Clearance

8.3 inches

Curb Weight

456 LBs

Kawasaki KLR650 Features

Not A Lot In This Regard

Kawasaki KLR 650 instrument cluster close-up shot

Lake Cumberland Motorsports

The KLR650 is a rough-and-ready motorcycle that hangs its hat on reliability and the ability to be customized to whatever your needs may be. Ask the military, they got it to run on diesel fuel because that’s what military vehicles use. However, if you’re looking for features like a touchscreen TFT display, you’re in the wrong place.

The KLR still sports a simple LCD instrument cluster, and the 2022 update saw it switch to an LED headlamp. These, and the ABS, are the sum total of the KLR’s visual features. Oh, and you can have it in either black or white.

Kawasaki KLR650 Notable Features

  • LCD display
  • Non-switchable ABS
  • Adjustable preload and compression damping for the rear shock
  • LED headlamps

The KLR650 Faces Some Stiff Competition

Rider on a 2022 Suzuki DR650S

Suzuki

You’ll be surprised to find out that the KLR isn’t the only one of its kind; both Honda and Suzuki have their equivalents as well. The DR650S is just like the KLR, but approaches the lower seat height differently. You get a factory conversion kit, whereas the KLR has a different variant (KLR650 S) that has a lower seat height.

Best bang-for-buck Honda dual-sport motorcycle off-roading front fascia view

Honda

Honda’s contribution is the XR650L, which is more of the same reliable retro goodness, but it has interesting features like the frame also being the engine oil cooler and tank. Neither the Suzuki nor the Honda offers ABS even as an option, while it is a $300 optional extra on the Kawasaki.

Kawasaki KLR650 vs. Rivals

Kawasaki KLR650

Suzuki DR650S

Honda XR650L

KTM 390 Enduro R

Beta Alp 4.0

Price

$6,899

$7,299

$6,999

$5,499

$6,490

Displacement

652 cc

644 cc

644 cc

399 cc

348 cc

Fuel Delivery

Fuel injection

CV carburetor

CV carburetor

Fuel injection

Fuel injection

Power

38.5 HP @ 6,000 RPM

43.5 HP @ 6,400 RPM

43.6 HP @ 6,000 RPM

44 HP @ 8,500 RPM

35 HP @ 9,500 RPM

Torque

39.1 LB-FT @ 4,500 RPM

39.8 LB-FT @ 4,600 RPM

38.2 LB-FT @ 5,000 RPM

28.7 LB-FT @ 7,000 RPM

NA LB-FT @ NA RPM

Chassis

Semi-double cradle

Twin spar

Semi-double cradle

Trellis

Perimeter frame

Gearbox

5-speed

5-speed

5-speed

6-speed, optional quickshifter

5-speed

Curb Weight

456 LBs (wet)

357 LBs (wet)

346 LBs (wet)

351 LBs (wet)

308 LBs (wet)

2025 KTM 390 Enduro R Action (4)

KTM via Rudi Schedl

For more modern options, you’ll have to look to the KTM 390 Enduro R and the Beta Alp 4.0. Both of these sport-adjustable suspension and a far more modern chassis that behaves better everywhere. But neither has the reputation for reliability like the Japanese trio of unkillables does, because they’re simply too young.



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